Cichocki Design

Subsea Engineering & Manufacturing

Design · Engineering · Manufacturing · Testing

Subsea sensors, electronics and control systems that are designed, built and pressure-tested in one place – so you get a working, documented product with one point of contact.

AC-PSH-04 · Subsea proximity sensor technology refined through four generations and designed for long-term offshore reliability.

~9 yrssubsea and oil & gas, Aberdeen
100+inspection-class ROVs built
4generations of subsea proximity sensors
400 barin-house hyperbaric test chamber
5U.S. patents (co-inventor)
About

Subsea engineer and product developer

I am a subsea engineer and product developer with around 9 years of hands-on experience in the subsea and oil & gas industry in Aberdeen. My work has covered the full lifecycle of subsea equipment, from concept and detailed design through manufacturing, integration and testing to delivery to the customer.

I worked on ROV systems, subsea sensors, control systems, electronics bottles, launch and recovery systems (LARS), valve packs and intervention equipment. I was involved in building more than 100 inspection-class ROVs, and later ran my own engineering and product development company in Aberdeen, AC SmartSolutions. Its clients included Shell, BP, Helix Well Ops and Tidal Generation (Rolls-Royce).

Today I work as an R&D / Technology Manager running a large engineering lab, and I am a co-inventor on U.S. patents. I am now bringing my subsea business and products back to market.

Former owner of AC SmartSolutions Ltd, Aberdeen, specialising in subsea product development and engineering services.
Electronics development bench
Career path
  • Electronics Technician6 yrs
  • Service Manager1 yr
  • Senior ROV & Navigation Production Technician – Aberdeen4 yrs
  • Subsea Electrical & Electronics Designer, own company – Aberdeen4.5 yrs
  • Specialist Vehicle Electrical Designer → Head of Electrical Design1.5 yrs
  • Product Engineer – Jaguar I-Pace e-motor
  • R&D Engineer → R&D / Technology Managernow
Capabilities

From concept to tested product

Product development
Subsea engineering
Integration
Manufacturing

Subsea product development

  • Subsea sensors and instrumentation
  • Underwater electronics
  • ROV tooling electronics
  • Electronics bottles
  • Custom subsea products

Integration & manufacturing

  • Electronics assembly (SMT / THT)
  • Mechanical integration (SolidWorks, FEA)
  • Potting and encapsulation
  • Subsea cable assemblies
  • Prototypes and short production runs

Controls & automation

  • Siemens PLC, TIA Portal
  • Allen-Bradley ControlLogix
  • HMI systems
  • Fibre-optic topside–subsea comms
  • Hazardous-area integration

Electronics engineering

  • PCB design (Eagle / Fusion)
  • Analogue and digital electronics
  • Sensor interfaces
  • Prototype bring-up and validation
  • Design for manufacture

Testing & documentation

  • Hyperbaric pressure testing
  • FAT and functional testing
  • Electrical testing
  • Test certificates and reports
  • Technical documentation

Other industries

  • Automotive e-motor product engineering
  • Armoured and specialist vehicles
  • Mining vehicle controllers
  • Electrical installations
Engineering partner

One partner from requirement to tested product

Instead of separate suppliers for design, electronics, manufacturing and testing, you work with one engineer who owns the whole job.

1

Requirement

Your specification, interfaces and test criteria
2

Design

Electronics, PCB, housing, control logic, FEA
3

Prototype

Build, bring-up and functional testing
4

Pressure test

In-house hyperbaric testing with logged data
5

Delivery

Documentation, FAT, short production runs
Track record

Selected projects

A selection of subsea, offshore and renewable energy projects delivered for clients including Helix Well Ops, Tidal Generation (Rolls-Royce), All Oceans Engineering and Shell.

Control cabinet with HMI
Helix Well Ops

Closed-loop redundant control system for subsea grease injection, 690 bar

  • Allen-Bradley control system with PID loops
  • Redundant pump architecture
  • Electronics bottles, fibre-optic comms
  • HMI, FAT and commissioning support
Tidal turbine deployment
Tidal Generation (Rolls-Royce)

Control and vision system for 1 MW tidal turbine deployment

  • Winch control on Siemens PLC
  • Profibus over fibre-optic network
  • Valve pack electronics, PCB development
  • Underwater cameras and lighting, integration and testing
ROV launch and recovery system
All Oceans Engineering

Electrical and automation package for a large ROV LARS

  • Siemens PLC systems and electrical design
  • Wireless controls
  • Panel building
  • Integration, load testing, documentation
Subsea controller
GeoProber / Shell

Subsea controller for oil & gas

  • Complete product design: electronics and mechanics
  • PCB in Eagle, housing in SolidWorks
  • FEA analysis
  • Testing, validation and low-volume production
AC-ROV system
AC-ROV (AC-CESS / All Oceans)

Product improvements for an inspection-class ROV

  • Joystick and LCD monitor with DVR
  • LED lights and depth sensor
  • Laser scaler
  • C++ software upgrades
Hyperbaric test control panel
GeoProber – test systems

Control system for automated hyperbaric testing, 380 bar

  • Control cabinet with PLC and Omron HMI
  • Automated multi-stage pressure and hold cycles
  • Pressure and temperature data logging
  • Hydraulic power unit integration, commissioning
ROV skid
Well intervention

Control system for an ROV skid

  • Electrical and control design
  • Subsea electronics integration
  • Hydraulic and electrical integration
  • Testing and documentation
Subsea electronics enclosure
Subsea electronics

Electronics modules and housings

  • Ethernet switch and inrush current limiter
  • Pressure-tolerant BLDC motor controller
  • Remote subsea electric winch controller
  • PBOF (pressure-balanced oil-filled) housings and electronics
Control panel
Oil & gas control systems

Various projects

  • Electrical design and PLC code development
  • Hazardous-area systems integration
  • Panel design and build
  • FAT and documentation
AC-PSH-04 subsea proximity sensor
Product
AC-PSH-04
4th Generation Subsea Proximity Sensor

My latest Hall-effect subsea proximity sensor, for ROV tooling, subsea winches, valve packs, LARS and position indication.

  • 3000 m depth rating
  • Solid 316L sensing face
  • PNP/NPN and NO/NC options
  • SubConn Micro connector
  • M20 through-hole mounting
  • Hyperbarically tested, serial-numbered certificate
  • Supplied ready to install
Why AC-PSH-04

Built to be fitted once and forgotten

Fast installation

Through-hole M20 mounting with two nuts. No brackets to design, no adjustment once set.

Nothing to wear out

Solid 316L sensing face, no window, seal or moving parts at the face.

Every unit pressure-tested

Hyperbaric test with live switching under pressure and a serial-numbered certificate.

Ready to install

Delivered in a hard case with PTFE magnet, A4 screw, M20 nuts and silicone grease.

Lessons from four generations

Design issues found in earlier AC-PSH models in the field are solved in this one.

Cost-effective, made in Europe

A cost-effective alternative to traditional subsea proximity sensors, with short lead times from Europe.

AC-PSH delivery kitsTypical AC-PSH series delivery kit shown.

Delivered ready to install. Each unit is supplied with a serial-numbered hyperbaric pressure test certificate, in a protective hard case with actuator magnet, M20 nuts and silicone grease.

Testing

In-house hyperbaric test facility

400bar

Private subsea development workshop and test facility in Poland.

  • Hydrostatic pressure testing up to approx. 400 bar
  • Chamber control and pressure data logging
  • Live functional testing under pressure
  • Test documentation and certificates
Hyperbaric chamberChamber with test sensorChamber control and data logging, 371 bar
Suitable for
Subsea sensorsUnderwater camerasLED lightsElectronics modulesCable assembliesConnectorsSmall subsea devices
Test process
1Pressurise to test pressure
2Hold and pressure cycles
3Live switching under pressure
4Pressure and time data logging
5Serial-numbered certificate
Innovation

Patents

Co-inventor on U.S. patents in industrial heating systems and electronic enclosure mounting.

US 12,628,309Apparatus for Electronic Component and Heating Cable Mounting2026
US 12,451,310Solid State Relay Module Heating System and Methods2025
US 11,706,897Apparatus for Electronic Component and Heating Cable Mounting2023
US D997,390Rail (design patent)2023
US D941,497Rail (design patent)2022
US 2022/0201802 A1Heater Assembly and Encapsulation Methodapplication
Partnership

Collaboration

I am interested in cooperation in the following areas:

Engineering support

  • Product development
  • Electronics and PCB design
  • Subsea instrumentation
  • Automation and control systems

Manufacturing & prototyping

  • Prototype development
  • Short production runs
  • Product modifications
  • Product improvement projects

Products & distribution

  • AC-PSH-04 subsea proximity sensor
  • Future subsea instrumentation products

Test services

  • Hyperbaric testing
  • Product verification
  • Technical reporting
Contact
“From concept to tested subsea product.”
Arkadiusz Cichocki
Subsea Engineering & Manufacturing